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Application reports from Processing Industries / Mechanical Engineering

Mechanical engineering - the most important segment in today's industrial landscape - is equally important in Germany. Complex tasks often require not only a component supplier, but rather a 'problem solver'.

Lenord + Bauer offers design and software 'from a single source' in addition to the requisite sensors and controllers, whether you are looking at automating individual machine elements or building complete assembly lines.

And what applies to mechanical engineering is equally true for processing industries. You can be sure that we offer the right solution for your application.

Here you find some application examples!
Compact target wheel encoder for high-speed milling
Compact target wheel encoder for high-speed milling
The task:
High-speed milling and precision machining require rotary encoders that must also work reliably in confined spaces and at extremely high speeds. In the conventional application, rotary encoders are coupled directly to the drive shaft; the disadvantage of this approach is that mounting space has to be sacrificed.
read more...
Matching cutting operation to speed of material
Matching cutting operation to speed of material
The task:
Filters are produced from a continuous material web and are cut into as many as sixty different sizes online. The cutting operation needs to be matched to the material speed which is not time-stable.
read more...
Precision for High Speed Cutting (HSC) applications
Precision for High Speed Cutting (HSC) applications
The task:
Only the slightest of deviations from the relevant optimum cutting speed are permissible for high-speed cutting as otherwise the wear and tear on the tool increases immensely.

The objective:
  •  robust, compactly-sized sensor is to function as a feedback control system to ensure that the correct cutting speed is maintained.
  • Deployment of a miniature encoder that fits in a limited amount of space.
read more...
Traverse winder for steel strip with short resetting times
Traverse winder for steel strip with short resetting times
The task:

Automatic control of traverse winders when using different spools and different steel widths. The main aim is the reduction of resetting times.
read more...
Local automation of packaging machine with star conveyor
Local automation of packaging machine with star conveyor
The task:

Material feed and pocket-type conveyor need to be precisely synchronized
read more...
Machine for assuring the quality of embossed packaging foils
Machine for assuring the quality of embossed packaging foils
The task:

L+B was to develop a solution for controlling the embossing roller test machine permitting both user-friendly verification of customer requirements and documentation of the results.

Aim:

  • Increased machine productivity
  • Enhanced user friendliness
  • Easy re-setting
read more...
Uniform drum sizes by sensing the material path when winding coils
Uniform drum sizes by sensing the material path when winding coils
The task:

Replacement of antiquated, analog measurement method for determining quantities, with the requirement that existing components be integrated.

Aim: 

  • increased flexibility
  • shorter resetting times
read more...
Eccentric punching press for manufacturing expanded gratings
Eccentric punching press for manufacturing expanded gratings
The task:

The control system for the press used to manufacture expanded gratings was to be converted from a mechanical to an electrical solution.

Aim: 

  • Increased flexibility 
  • Shorter resetting times
read more...
Flexible transfer system for presses and stamping machines
Flexible transfer system for presses and stamping machines
The task:

An existing press was to be retrofitted to state-of-the-art technology.

Aim: 

  • Increased stroke rate 
  • More flexible programming and operation with shorter setting times
read more...
Updating concept and retrofitting of a bag sealing machine
Updating concept and retrofitting of a bag sealing machine
The task:

Bags of varying width are produced from continuous film tubing by sealing and cutting using a sealing bar. The maximum possible output rate was around 67 bags per minute. The mechanical-hydraulic (see animation below) drive was to be replaced by an electronic drive.

Aim: 

  • Increased productivity
  • Enhanced usability
  • Shorter resetting times for different bag widths
read more...
 
 
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